Operato Chefprovides optimized smart factory solutions tailored to customer needs, enhancing production efficiency and competitiveness.
overview
Optimized Production/Supply Chain Management

From customer order management to optimized production operations focused on food manufacturing, the Operato Platform offers a variety of modules tailored to customer needs, including user convenience and shipment vehicle management.

Smart HACCP

We automatically collect data on the food production environment and processes, and analyze the collected data. This includes incorporating workflows for managing deviations from limits, thereby simultaneously offering the construction and certification of Smart HACCP systems.

Smart Devices Suitable for Each Site

We provide a range of smart devices suitable for on-site equipment, workflows, and environments, from smart scales for automated yield management to various sensors and devices that easily collect data from different facilities and environmental data.

Smart Factory Business Architecture

One stop shopping for Smart Factory​

A Smart Factory is not just made up of IoT devices.
From connecting existing equipment to the network to various sensors and smart scales, similar IoT devices, and building a network infrastructure for stable data transmission, Operato Chef enables One Stop Shopping, encompassing software for food production and operational management.

Smart Factory Business Architecture details
Just as each company has different goals and situations, Smart Factories should also be different.
Especially when the products produced and the markets are different, this is even more the case.
Operato Chef provides services to design systems that align with the diverse goals and situations of food and beverage manufacturing clients.
  • Situation Analysis and Business Goal Setting: Comprehensive analysis of sales, procurement, production, shipping, delivery, etc., establishing objectives for Smart Factory construction, deriving KPIs, etc.
  • Process Improvement and System Configuration Plan: Identifying bottlenecks/improvement points, establishing system configuration based on process improvement strategies.
  • Data Collection Strategy: Creating a list of necessary data such as CCP, quality, process, production, inventory, etc., and establishing a data collection plan suitable for the site.
  • User Interface Design: Configuring user interfaces suitable for specific processes, roles, and positions, and preventing work errors through intuitive screen layouts.
Data collection is a very important first step in configuring a Smart Factory.
Along with stable data collection, we carefully select equipment suitable for the production site to provide to our customers.
  • Sensors: Temperature/humidity sensors, flow sensors, current sensors, vibration sensors (for equipment maintenance), temperature sensors for vehicles, etc.
  • Data Collection: Barcode scanners, smart scales
  • Tablets: Receiving and entering work orders through screens suitable for each site
  • Label Printer: Label management software (Operato Chef) and industrial label printers
With the increasing automation equipment, operations can now be conveniently managed.
We build a system that connects automated equipment installed on-site, various measurement and detection devices, PLCs, etc., to collect, monitor, and analyze centrally.
  • Network: Designing/building wired/wireless networks, supplying/configuring network security equipment such as firewalls, etc.
  • Data Collection: Gateways for transmitting data from PLCs, various control panels, sensors to servers, data loggers, etc.
Operato Chef is the heart of the Food and Beverage Smart Factory.
Using collected data to understand each process's status, from customer orders to shipment vehicles, Operato Chef provides various functions suitable for food and beverage manufacturing companies.
  • Smart HACCP and Quality Management
  • Production/Process Management, Warehouse/Inventory Management, Shipment Management
  • Defect Tracking and Root Cause Analysis
  • Understanding Management Indicators such as Production, Inventory, Shipment, and Process Status
Smart HACCP​

What is Smart HACCP?

Smart HACCP is a comprehensive quality management system that manages Critical Control Point (CCP) monitoring data in the food manufacturing process using IoT technology.
It digitalizes technical logs and quality-related data, allowing for real-time automatic recording, management, verification, and storage.
This prevents data tampering and facilitates analysis and usage, extending to production management and inventory in/out management.

On-Site Automation and Data Collection
Field Terminals

Operato Chef, in collaboration with expert partners, provides equipment to support tasks required in the production field, such as data collection, work order receipt, and recipe verification.

Field terminals used in food and beverage manufacturing must be resilient to humidity, salinity, acid, and other factors, and must be washable with water, unlike other factory environments.
We meticulously check the selection of products and their suitability for the field.

Automation Equipment

To improve production efficiency, various automation equipment must be reviewed from the design/ordering stage in terms of the types and methods of data collection.

Operato Chef provides methods for data integration from the design/ordering stage, in collaboration with the customer-specified automation equipment suppliers or partners, to ensure the effectiveness of the Smart Factory.

Sensors

Sensors in the food and beverage manufacturing field do more than just collect process data; they must also ensure the reliability of HACCP-related data.

Operato Chef, with its extensive know-how in semiconductor distribution, assists in the crucial first step of eliminating paper from the field through the selection of the right sensors.

Smart Device and Automation Equipment Partners